Approach:
Our team began by analyzing the client’s requirements and conducting an in-depth feasibility study to ensure that the project could be executed within the client’s technical specifications and budget constraints. The main challenge was integrating a foldable display into a durable, compact design that would be able to withstand both physical and environmental stresses such as spills and heat. The development process was divided into the following phases:
Foldable Display Technology Research: The first step was to explore foldable screen technologies that were available in the market. We collaborated with global vendors to locate foldable display technologies that could withstand daily use, including potential exposure to liquid spills.
Processor and Connectivity Validation: Since wireless content casting from smartphones was a core feature, we validated various processor options. We chose a Linux-based processor that could support wireless casting through proprietary scripts, allowing seamless integration with Android and iOS devices.
Design Conceptualization: Our team conceptualized the device’s design, focusing on creating a holder that could comfortably fit standard mugs, accommodate a foldable screen, and incorporate necessary technical components like Wi-Fi and battery modules.
Screen Integration and Processor Setup: We
developed a wireless casting system that allowed users to project their
smartphone screen onto the foldable display seamlessly. We used HDMI
screens to simulate Android/iOS casting functionality, ensuring the
system worked effectively before the actual foldable screen was sourced.
Battery-Powered Operation: A
significant challenge was designing a power-efficient device. The mug
holder needed to function wirelessly for up to two hours on a battery,
so we carefully selected and optimized a compact battery pack. We
minimized the device's power consumption by refining the circuit design
and eliminating unnecessary connectors.
Thermal Management and Design Refinement: We leveraged 3D-printed SLA (Stereolithography) technology to create the mug holder, which allowed us to test different designs
quickly. We also tackled potential heat issues by integrating an
efficient heat sink to manage the temperature generated by the processor
and battery during operation.
We conducted several tests, including:
Performance Testing: Ensuring that the device could wirelessly stream content without lag or interruption.
Battery Testing: Evaluating the battery’s longevity, ensuring the device lasted at least two hours on a single charge.
Thermal Efficiency Testing: Monitoring heat dissipation to ensure that the components did not overheat.
Usability Testing: Testing the device with a range of mug sizes (8-10 varieties) to ensure it was universally compatible.
Waterproofing Testing: Simulating liquid spills to ensure that the foldable display and the internal components remain functional.
A future-proof, intuitive design with excellent engineering.